Process Engineer Automotive Manufacturing

Key Responsibilities - Develop, review, and implement Control Plans and PFMEA/FMEA documentation.

• Create and maintain Bills of Materials (BOMs).
• Develop and update Work Instructions, Standard Operating Procedures (SOPs), Inspection Standards, Forms, Guidelines, and Process Flow Charts.
• Ensure documentation complies with OEM requirements, IATF 16949, ISO 14001, and other applicable standards.
• Maintain effective shop floor document and record control.
• Conduct process and product-related training for production personnel.
• Record, analyse, and validate manufacturing data using statistical and analytical tools.
• Support internal and external process audits.
• Develop and implement inspection standards and process documentation.
• Ensure products and supplier components are approved prior to production.
• Conduct product audits, layout inspections, production trials, capability studies, capacity studies, and product validations.
• Develop, implement, and monitor Statistical Process Control (SPC) methodologies.
• Monitor process performance against defined process parameters and implement corrective actions where required.
• Verify new parts and engineering changes before implementation.
• Ensure compliance with OEM customer-specific requirements.
• Identify process improvement opportunities and implement best practices.
• Drive Lean Manufacturing and Continuous Improvement initiatives to improve quality, productivity, and efficiency.

Minimum

Requirements - National Diploma or Degree in Mechanical, Industrial, Manufacturing, or a related Engineering discipline.

• Experience as a Process Engineer within the automotive manufacturing industry.
• Experience developing, reviewing, and implementing Control Plans and PFMEA/FMEA (IQRM software advantageous).
• Experience creating and maintaining Bills of Materials (BOMs).
• Good understanding of OEM customer-specific requirements.
• Knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Strong analytical, problem-solving, and communication skills.